Mitsubishi Montero & Montero Sport This sport utility vehicle offers more size than the other Mitsubishi SUVs, but manages to keep a sporty look and comfortable feel, unlike many larger SUVs.

2003 3.8L cooling pipe o-rings replacement

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Old 07-01-2019, 02:13 PM
wilde's Avatar
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Default 2003 3.8L cooling pipe o-rings replacement

I have a coolant leak from the o-ring closest to the water pump/thermostat assembly (front of vehicle). When I try to pressurize the system with a test kit/pump it dribbles out really fast.

These rings are sold at parts stores as:

felpro, p/n 35959, black, $3.99.
Mahle, p/n- b45797, red. $2.99.

I can't seem to find what Mitsubishi part numbers are. Anyone used these aftermarket o-rings and verify they work?

Where leak from coolant pipe is happening when pressurized.

Also, can I just remove the thermostat assembly manifold at the front and get the L-shaped coolant pipe out of the two sections it pops into? I'm hoping it can be because I hate removing the manifold plenum and all that!

 
  #2  
Old 07-03-2019, 06:59 PM
wilde's Avatar
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Found part number. It is MD030764 $8 each on eBay, etc.

But I still want to know if that L-shaped cooling pipe can be removed (to access the o-rings on both ends) without removing the intake manifold. Anyone have experience? I can't find info in manual but I'm looking in ones and not sure if right one.
 
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