Mitsubishi Montero & Montero Sport This sport utility vehicle offers more size than the other Mitsubishi SUVs, but manages to keep a sporty look and comfortable feel, unlike many larger SUVs.

Radiator needed 2002 Montero Sport XLS 3.5

Old May 29, 2024 | 11:34 AM
  #1  
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Default Radiator Puzzle for 2002 Montero Sport XLS 3.5

I've put eyes on three different AFTER market radiators and they all have a larger LOWER hose adapter. (plastic)
The adapter is so close to the a/c compressor pulley the hose would touch when installed.

I've included a couple pics to help illustrate. The 1" adapter is the one I removed from the original radiator and the 1 1/2" adapter is what I get from several after markets.
Note: I tried placing the old one on the new core and it won't seal. Drip leak about 1 per second. Who would have thought.

Anybody know where/how to resolve? What am I missing?

Thanks,
JC

 

Last edited by jc@; May 29, 2024 at 03:39 PM.
Old Jul 14, 2024 | 02:16 PM
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Hi, I have an '03 with the same engine so I would think most everything under the hood is the same as yours. I replaced the radiator a couple of months ago with an aftermarket one from RockAuto. The brand was TYC, I believe. Never had a problem installing, nor have I noticed any leaks.
Here's the link:
https://www.rockauto.com/en/catalog/...,radiator,2172

I thought that getting an OEM radiator would be outrageously expensive, but I wish I would have checked beforehand because it looks like there's at least one site that has OEM ones in stock for about $140 USD: https://www.mitsubishipartsnow.com/o...a&gad_source=1
(Of course, shipping could be expensive. Come to think of it, maybe that's why I went aftermarket)

Hope this helps, if you haven't already found one!
 
Old Jul 15, 2024 | 09:46 AM
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Thanks for the heads up. A have to apologize for not following up myself.

After a bit more research, I discovered the vehicle had been in a minor "deer" accident and I had not noticed the mounting point was not in it's proper location.
The aftermarket would likely have worked even with the additional 1/2".

Thanks for all the info! I've book marked and likely will be ordering an OEM one soon!
JC
 

Last edited by jc@; Jul 15, 2024 at 09:50 AM.
Old Jul 15, 2024 | 10:22 AM
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No problem, glad to hear you got it figured out! Totally unrelated, but does your AC work? And if it does, how well does it work? I ask only because I made a post about it but no one responded. Really curious to know if my AC is underperforming or if it's just designed that way...
 
Old Jul 15, 2024 | 11:34 AM
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Yep! The compressor I installed (about 7 yrs ago) was used and is showing signs of old age. It worked great and is still blowing cool. If you have access to a thermometer you stick in the vent you can measure it fairly close. You probably already know that.
jc
 
Old Jul 15, 2024 | 11:43 AM
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Thanks for the info, just one more question if you have the time: does it/did it ever blow cold when stopped and idling? Mine blows cold on the highway but is pretty much useless when stopped in traffic. I know the condenser fan works, but it's like it doesn't want to kick in as often as it seems like it should.
 
Old Jul 17, 2024 | 11:23 AM
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Do you have a manual for the '03? Several things could be responsible.
If you have one, section on HEATER, AIR CONDITIONING AND VENTILATION 55-3 (In mine) does a pretty good job of describing.

jc





 
Old Jul 17, 2024 | 02:34 PM
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It's an automatic, but I'll check the manual and see what it has to say. Thanks
 
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